In order to meet the demands of the market in today’s textile industry, quality and efficiency are the two factors that must be achieved at the highest level for fabric manufacturers. Textile manufacturers are faced with developing technology and the high level of competition it brings. That’s why; Keeping up with technology and implementing innovations in their own systems has become mandatory for textile manufacturers aiming for growth.
The quality control phase in the denim fabric production process is now more important than before in order to increase the production efficiency. With the quality control machine we have produced specially for denim fabric, you can monitor the faults in the fabric and record them in computer environment through the quality control program we provide. Thus, your products are recorded within the framework of the quality standards you set on the basis of party and customer (eg 4 point system). It has become compulsory to systematically record the quality information of fabrics in computer environment in high-quality production facilities in order to prevent human error.
In the cutting optimization system, there are some important elements. These are complementary and indispensable elements. The first of these; quality control and roll wrapping processes. In denim fabric production, fabrics produced in large quantities as dock or marker on the basis of batches are transferred in the same way with a dock or paste after the quality control process is completed. In this transfer process, the quality of the fabric is controlled and the quality information is processed in the quality control program provided by Güven Çelik, within the framework of the standards set by the fabric manufacturer. It is extremely important to transfer the fabric properly with dock or paste for the next step, cutting processes. Transferring the fabric without stretching and providing edge smoothness is a matter to be considered in order to prevent loss in production. The second important factor in the cutting optimization system is to determine the cutting places and to obtain the highest quality fabric. Thanks to the algorithm in the cutting optimization software provided by Güven Çelik Makina, quality control is performed in the previous stage and the cut points are automatically determined in the fabric lot where the error map is drawn, and it ensures that the first quality fabric is obtained from that lot with the highest efficiency. The cutting optimization software is integrated into the cutting machines and is in constant communication with other quality control machines in the enterprise. The fabric lot, whose cutting points are determined, is cut in appropriate lengths during the roll winding in the cutting machine and first quality fabric with high efficiency is obtained. The cutting optimization software works integrated with the quality control program and is extremely easy to use with a simplified user interface.
As a result; It is extremely necessary and important to benefit from the latest technology products for companies aiming to grow more fabric production. In businesses, each production stage is a whole and affects each other. Quality control and cutting optimization system has now become an indispensable part of this whole.
